Automatic Door Fluctuation Vacuum Horizontal Autoclave Sterilizer with Liftgate

Model:CNME060341A

Technical parameters:

Vessel design life	Internal tank s30408, jacket Q245R life 10 years (20000 sterilization cycles)
Vessel design life	Inner liner 316L, jacket s30408 life 15 years / 30000 sterilization cycles
Design pressure of inner chamber	-0.1~0.3MPa
Jacket design pressure	0.3MPa
Design temperature	150ºC
Maximum operating temperature	138ºC
Maximum working pressure	0.25MPa
Opening pressure of inner chamber safety valve	0.28MPa
Opening pressure of jacketed safety valve	0.28 MPa
Inner chamber hydrostatic test pressure	0.39MPa
Jacket test pressure	0.52 MPa
Temperature display accuracy	0.1ºC
Pressure display accuracy	0.1KPa
Sterilization temperature control accuracy	±0²ºC
Temperature uniformity Amplitude and times of vacuum pulsation	±1ºC Amplitude - 80 ~ 0kpa, times 1 ~ 99
Number of pulsations	Amplitude - 80 ~ 80kPa, times 1
Times of positive pressure fluctuation	1~3
Ultimate vacuum	-97 KPa
Vacuum leakage rate	≤0.13KPa/min
Surface temperature	The external surface temperature shall not exceed 25 ºC of the ambient temperature
Dryness	The weight gain of fabrics after sterilization and drying shall not exceed 0.6%, and that of utensils, tools and instruments after drying shall not exceed 0.1%.

Utilities:

Single phase voltage supply	220±10% V,50 Hz
Three phase voltage supply	380±10% V,50 Hz 2KW
Pure steam	0.25 MPa ~0.35 MPa
Industrial steam	0.3 MPa ~0.5 MPa
Water softening	0.15 MPa ~0.3 MPa
Compressed air	0.4 MPa ~0.7 MPa

Specification and model of liftgate:

Model	Tank size		Volume (L)	Boundary dimension	Weight Kg	Steam consumption Kg/C	Power
Model	Width x height	Depth	Volume (L)	L x W x H	Weight Kg	Steam consumption Kg/C	Power
100L	400*450	560	100	100010501800	700	14	380V,50HZ 2KW
150L	450*450	750	150	115010501750	500	16	380V,50HZ 2KW
250L	550*550	850	250	115013501800	850	18	380V,50HZ 2KW
360L	610*610	1000	360	130013502000	950	22	380V,50HZ 2KW
600L	652*700	1320	600	162013502100	1150	36	380V,50HZ 2KW
800L	652*700	1750	800	205013502100	1350	45	380V,50HZ 2KW

Main performance features:

1.Door and seal

1)The door can open and close automatically by sliding and lifting, and the sealing ring driven by inflation pressure can realize automatic sealing without manual opening.

2)Double door channel type, with pressure safety interlock, liquid program with temperature door safety interlock, double door interlock to ensure the effective isolation of inspection packaging and sterilization area and sterile storage area.

High quality and high tear resistant silicone rubber material round hollow door seal ring, surface treatment of Perrin coating, wear-resistant and smooth, with better sealing effect and longer service life, life up to 1500 cycles.

2.Pressure vessel (main body and door):

1)Horizontal sterilization chamber, rectangular section, European (Getinge) ring stiffener jacket structure, high strength, fatigue load resistance.

2)Four corner arc of the inner chamber, no dead angle, and a certain inclination of the bottom of the inner chamber, so as to ensure the discharge of condensation water in the inner chamber.

3)The inner liner and door plate are made of 316L stainless steel, and the jacket is made of s30408 stainless steel. The sealing groove is directly welded on the annular jacket at both ends (Getinge structure).

4)The longitudinal seam of the inner tank adopts the plasma automatic welding process, the jacketed robot automatic welding, and the vibration aging stress relief treatment is adopted after welding to eliminate the welding stress, which effectively improves the structural stability and service performance of the main body and the door assembly.

5)The inner liner and door surface are polished to 0.4.

3.Control system:

(1) Imported Siemens PLC and color touch screen, automatic program control of the whole process, automatic display of operation process status, temperature, pressure, time parameters, and automatic display of jacket and inner chamber temperature, pressure operation curve.

(2) There are sterilization procedures such as sterile clothing, tools, rubber, liquid and custom procedures, BD test, vacuum leak test and other test procedures, as well as manual control procedures, drying and other auxiliary procedures. The user-defined program can change the working parameters
according to the actual situation.
(3)The advantages of pulsating vacuum (three times of negative pressure pulsation, one time of cross pressure pulsation and one to three times of positive pressure pulsation) compared with the traditional three times of cross pressure pulsation are as follows:

1)It has the advantages of 99.99% air volume in the exhaust room and fast load temperature penetration;

2)The pressure alternating load is reduced and the fatigue life of the equipment is increased;

3)Low load humidification and good drying effect in pulse heating stage

(4)The process data can be printed in real time by the built-in micro pin printer, which is inconvenient to keep for a long time due to the printing records of the thermal printer. Print out the temperature, pressure, sterilization articles, sterilization time and operators of the sterilizer.
(5) Intelligent maintenance system: (optional) remote monitoring and maintenance module, which can realize remote monitoring and remote software upgrade of equipment operation. Automatically count the usage times of components and detect the status of components, timely alert maintenance information to users, including door rubber ring replacement prompt, air filter replacement prompt, door lifting mechanism lubrication maintenance prompt, filter cleaning maintenance prompt, etc.

4.Pipeline system:

(1)Sanitary pipeline, 316L stainless steel is connected to the inner chamber, with clamps, and all welds are welded by automatic pipe welding machine;

(2)The main control valves are imported German geimi angle seat valve and Taiwan Yadeke solenoid valve. The trouble free operation life of pneumatic valve is more than 4 million times;

(3)Imported German speck direct coupled water ring vacuum pump has the advantages of fast pumping speed, low noise and long service life.

(4)Heat preservation of high temperature pipeline, energy saving and safety, red color.

(5)Water saving and noise reduction system, equipped with water tank, can reduce the circulating water consumption of vacuum pump by 30%, and reduce the noise of vacuum pump.

(6) Automatic drainage device, jacket and inner chamber are equipped with automatic control drainage device, automatic program control, automatic detection of jacket and inner chamber temperature and pressure, automatic drainage, to ensure steam saturation.

5.Air filter: the filtering accuracy is ≤ 0.22 μ m, and the sterilization rate reaches 99.97%.

6.The outer decoration cover is made of 304 stainless steel with mirror sandblasting and fingerprint resistance, and the surface is easy to clean.

Safety device and alarm system:

1.Door safety interlock
2.Overpressure automatic protection and alarm function
3.The jacket and the sterilization room are equipped with safety valves. If the safety opening pressure is exceeded, the safety valve will automatically open for pressure relief
4.Ultra temperature and low temperature alarm function: the inner chamber temperature control adopts class a precision PT100, real-time temperature data collection, automatic protection and alarm when the temperature exceeds the set temperature, automatic protection and alarm when the temperature is lower than the set sterilization temperature
5.Low pressure alarm of compressed air: equipped with a pressure switch to detect the pressure of compressed air. If the pressure is lower than 0.4MPa, an automatic alarm will be given
With door motor and vacuum pump motor overload protection alarm device.

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